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Gtir Motorsport club » Gallery » Projects » And it begins. Robs big pulsar rebuild

And it begins. Robs big pulsar rebuild

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1 And it begins. Robs big pulsar rebuild on 10th October 2014, 5:10 pm

ROB_IOW

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Every year the Pulsar comes off the road in the winter  for it's yearly TLC

This year it's getting more than TLC

These are the parts that i have  to be fitted

Tubular manifold
Gt2871R turbo
Compettion paddle clutch
Samco blue hoses
Forge Pulleys
Lots of pipe lagging
Fidanza Flywheel insert
Welded clutch fork
Nissan water pump
Nissan Thermostat
Alloy radiator
Powerflex engine mount
Powerflex gearbox mounts  
Pitworks /  Nismo  oil and fuel filters
Carbon fibre bonnet              Awaiting delivery
Carbon spolier                     Awaiting delivery


Parts i need to get

Willwood caliper rebuild kit
New Springs ( 30mm lower ish )
New rear axle  ( diff is getting noisey )
Carbon fibre bootlid

Been getting the garage ready since we moved into the house in august ( Ligfhts , flooring and painting )

and yesterday i started stripping her













Next is removal of wings , bumper , wipers and skuttle panel .



Last edited by ROB_IOW on 27th June 2015, 10:14 am; edited 6 times in total

2 Re: And it begins. Robs big pulsar rebuild on 10th October 2014, 5:24 pm

pulsarmoley

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Nice one Rob, can you not rebuild the rear axle? Think mine is a bit clonky and im thinking about rebuilding mine


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3 Re: And it begins. Robs big pulsar rebuild on 10th October 2014, 5:47 pm

ROB_IOW

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It's whining a little under deceleration .
It's gonna be easier to buy a complete axle get it stripped powder coated and fit new bushes .
Then just swap it out .

4 Re: And it begins. Robs big pulsar rebuild on 10th October 2014, 7:31 pm

pulsarmoley

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Ah right, yeah straight swap would be easier, didn't think of it like that.


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5 Re: And it begins. Robs big pulsar rebuild on 11th October 2014, 8:50 am

ROB_IOW

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Well thats the bonnet and spoiler ordered ! Laughing Laughing Laughing Laughing Laughing

6 Re: And it begins. Robs big pulsar rebuild on 11th October 2014, 6:47 pm

GTI-R US

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Management
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Booked your bits in for collection Tuesday rob along with other stuff we need to post out for others.
If you need a rear diff il do you a goodunshes for 40 squid and a whitebait

Atb with the build up will look great when she's done


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7 Re: And it begins. Robs big pulsar rebuild on 11th October 2014, 7:13 pm

ROB_IOW

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could do with a full axle / subframe bob ..
When i stripped the back end off 3 / 4 years ago one of the bolts that hold the diff inplace sheered it's cative nut .
Was unable to remove the diff then coz couldn't undo bolt .

Thinking i can get a full subframe and swap the lot out .
You got anything thats had axle bushes etc done ?

Wouldn't mind i had one about 7 years ago and i weighed it in ..

8 Re: And it begins. Robs big pulsar rebuild on 11th October 2014, 10:54 pm

GTI-R US

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Don't think I've any polybushed ones rob but I have rear sub frames you can have one of those for 40 if it helps you out at all fella


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Full Race setup's, Servicing, Mot's, Restorations, conversions, fabrication, Worlds largest stockist of quality used parts for Gtir
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9 Re: And it begins. Robs big pulsar rebuild on 12th October 2014, 8:03 am

ROB_IOW

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Think I'll be saying yes to that and the diff.
Don't suppose any of the subframes are freshly powder coated ?
Is a long shot

10 Re: And it begins. Robs big pulsar rebuild on 12th October 2014, 8:08 am

Sparkie


Looks like a lovely new garage, to spend the winter tinkering, your pulsar& evo look nice.

11 Re: And it begins. Robs big pulsar rebuild on 12th October 2014, 10:28 am

buckym120

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I've got a brand new set of Polly bushes mate In the box if your interested rob

12 Re: And it begins. Robs big pulsar rebuild on 12th October 2014, 10:31 am

buckym120

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Oh and I'm five minutes from bob and work near the powder coaters who did my sub frame and arms last year and wasn't that expensive (think it was 150 for the lot).  I had the frame, 6 arms and 3 exhaust brackets all powder coated, if you wanted me to get it powder coated before bob sends it out

13 Re: And it begins. Robs big pulsar rebuild on 12th October 2014, 10:42 am

buckym120

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Just gone and double checked my project thread and it was only £100 for the lot from Vulcan shot blasting

14 Re: And it begins. Robs big pulsar rebuild on 12th October 2014, 12:55 pm

ROB_IOW

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That sounds like a great idea

15 Re: And it begins. Robs big pulsar rebuild on 13th October 2014, 6:55 pm

Bones

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That's my project for the winter once I've got bill the spoons sorted. The more I think about it the more I'm thinking of just taking his whole lump out

16 Re: And it begins. Robs big pulsar rebuild on 14th October 2014, 7:34 pm

ROB_IOW

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Bit more stripping today

First job was bumper removal


Then it was wing removal

Look how clean itis under my wings . This is what you get when you clean and inspect every couple of years

Then wipers and scuttle

When i removed the scuttle i found RUST Shocked

But it's okay coz it's a removable panel
BOB CAN I HAVE A GOOD CONDITION ONE OF THESE PANELS PLEASE BOB   Very Happy  Very Happy  Very Happy  Very Happy  Very Happy




One thing i did find was a damp sump

This is not a problem tho coz engine will be out and on a jig thingy so i can turn it upside down

17 Re: And it begins. Robs big pulsar rebuild on 14th October 2014, 8:45 pm

gtir_woody

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Damn rust! Where else will it be hiding Laughing

18 Re: And it begins. Robs big pulsar rebuild on 14th October 2014, 8:57 pm

ROB_IOW

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should be no other rust on the car ..  thats prob the only part of the car ive never taken off.!

19 Re: And it begins. Robs big pulsar rebuild on 14th October 2014, 9:01 pm

gtir_woody

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That's good news then, no more surprises in the future Laughing

20 Re: And it begins. Robs big pulsar rebuild on 14th October 2014, 9:34 pm

Bones

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I was very happy with mine to say i dont think the wings have ever been off

21 Re: And it begins. Robs big pulsar rebuild on 14th October 2014, 10:38 pm

ROB_IOW

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That's what mine looked like before i Undersealed them. .

Did you find the shit collector at the bottom of your wings

22 Re: And it begins. Robs big pulsar rebuild on 17th October 2014, 7:11 pm

PartyPete

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Is it just me or is your front mount massive?!?

23 Re: And it begins. Robs big pulsar rebuild on 18th October 2014, 9:46 am

ROB_IOW

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Think my intercooler is the biggest you can fit on a pulsar. . Don't think anyone does a bigger one

24 Re: And it begins. Robs big pulsar rebuild on 18th October 2014, 3:47 pm

johnny gtir

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What kind is it again mate ?

25 Re: And it begins. Robs big pulsar rebuild on 18th October 2014, 5:31 pm

ROB_IOW

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Is a pace .
Second generation pace intercooler . Was £750 ten years ago

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